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100#¡¦
Safety Specifications: NFPA, CGA
Cycle time Approx 30 minutes
Transfer time Approx 1 minute
E-coat immersion time Approx 2.0 Minutes
Design film coat thickness 1.0 MIL
Design Paint efficiency 2.5 A-min/SF-MIL
SYSTEM COMPONENT SPECIFICATIONS:
Note ¡V System and component descriptions described below are approximate and subject to on-s
te verification
THIRTEEN (12) STAGE ZINC PHOSPHATE PRETREATMENT SYSTEM
STAGE PURPOSE aF. Approx Gals. CONSTRUCT
ON
1 Imm. Clean 180 Max. 5700 304 s
ainless steel
2 Imm. Clean 180 Max. 5000 304 s
ainless steel
3 Imm. Clean 180 Max. 5000 304 s
ainless steel
4 Imm. Rinse Unheated 5000 304 s
ainless steel
5 Imm. Rinse Unheated 5000 304 s
ainless steel
6 Cond. Rinse 120 Max. 5000 304 s
ainless steel
7 Zinc Phosphate. 140 Max. 5000 304 sta
nless steel
8 Imm. Rinse Unheated 5000 304 s
ainless steel
9 Imm. Rinse Unheated 5000 304 s
ainless steel
10 Imm. N.C. Seal Unheated 5000 304 stai
less steel
11 Imm. Rinse Unheated 3500 304 st
inless steel
12 Imm. D.I. Unheated 3500 304
tainless steel
System designed for TWO ELECTROCOAT TANKS - 1st and 2nd tanks
Anodes: Each tank equipped with 22 RUD Anodes sized @ 8 Amps/SF max
The electro-coat tanks will have a capacity of approx 2,600 gallons each and measuring approxima
ely:
6¡¦ long x 10¡¦ 6¡¨ wide x 6¡¦-10¡¨ high insi
e dimensions. Freeboard will be approx. 8¡¨ with ware
Tank No. 1: 750A design, 780A Actual @ 400V Output, 13 modules @ 60A each.
Tank No. 2: 750A design, 765A Actual @ 500V Output, 17 modules @ 45A each
POST RINSE SYSTEM ¡V
Stage No. 1 ¡V Recirc. Permeate Immersion
Stage No. 3 ¡V Recirc. Permeate Immersion
Stage No. 2 ¡V Fresh Permeate/R/O Spray
ELECTROCOAT CURE OVEN - OEM: New York - DESIGN DATA
Oven Temperature: Maximum 450F, Nominal 380F
Exposure Time: 48 Minutes
Work Load: Approx 30,000 lbs./hr. @ 20 load/hr.
Safety Devices in place 39,000 CFM, RECIRCULATED AIR
OTHER SYSTEM COMPONENTS:
DEHYDRATION OVEN ¡V 39000 CFM, RECIRCULATED AIR
FORCED AIR COOLING SYSTEM - Approx. Eighteen (20) minutes of cooling
COMPLETE WASTE WATER TREATMENT SYSTEM
CHILLER UNIT, CARRIER
AJAX DEDICATED BOILER UNIT MODEL WFG-6500 / RATED @ 6.5m BTU
OBERLIN FILTER PRESS MODEL OPF-2-M2
DELTA COOLING TOWERMODEL DT-1501
R.O. System rated @ 40 GPM
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